EPOCAST 1618
Harmonization Code : 3403.19 | Lubricating Preparations (With 70% or More Petroleum Oils) For Automotive and Other Uses

Main features
- Pumpable Non-Flowing Placement
- Fast 15-Minute Gel Time
- Honeycomb Fastener Potting
Product Description
EPOCAST 1618 D/B Epoxy Syntactic is a low-density, self-extinguishing two-component epoxy syntactic compound for potting fasteners in honeycomb structures. The 1618-D resin and 1618-B hardener mix at 100:14 by weight and form a pumpable paste that can be extruded through a 1/8 in nozzle while remaining non-flowing after placement. The mixed system has a 15-minute gel time at 25 deg C and cures at room temperature or with a 52 deg C post-gel heat cycle. Typical cured compressive strength is 5.00 ksi at 25 deg C.
Key features
- Pumpable non-flowing placement: The paste extrudes through a 1/8 in nozzle and remains in place after application.
- Quick-setting system: The mixed material has a 15-minute gel time at 25 deg C.
- Low-density cured compound: The mixed system has a typical specific gravity of 0.70.
Applications
- Potting fasteners in honeycomb structures
TDS, SDS & Technical Documents
Technical Specifications
General Properties
Physical Properties
Additional Information
As-supplied / before-processing properties
Typical as-received values distinguish the resin, hardener, and mixed system.
| Property | Value | Unit | Method / condition |
|---|---|---|---|
| Color | 1618-D white; 1618-B amber; mixed white | - | Visual |
| Specific gravity | 1618-D 0.60; 1618-B 1.00; mixed 0.70 | - | ASTM D1622 |
| Viscosity | 1618-D paste; 1618-B 400; mixed paste | cP | ASTM D2196 at 25 deg C |
| Mix ratio by weight | 100:14 | - | 1618-D resin:1618-B hardener |
| Gel time | 15 | min | 57 g mass at 25 deg C; ASTM D2471 |
| Shelf life | 6 | months | Components unopened at 25 deg C |
After-processing / final-state properties
Typical cured properties apply to the mixed EPOCAST 1618 D/B system.
| Property | Value | Unit | Method / condition |
|---|---|---|---|
| Cure schedule | 24 h at room temperature; or room-temperature gel plus 5 h at 52 deg C | - | Typical cure |
| Compressive strength | 5.00 | ksi | At 25 deg C; ASTM D695 |
| Compressive modulus | 350 | ksi | ASTM D695 |
| Tensile lap shear | 700 | psi | Aluminum-to-aluminum; ASTM D1002 |
| Weight change in MIS-S-3136 Type III fluid | 0.3 | % | 24-hour immersion at 25 deg C; ASTM D543 |
| Weight change in Skydrol 500-A | 0.6 | % | 24-hour immersion at 25 deg C; ASTM D543 |
| Weight change in distilled water | 1.5 | % | 24-hour immersion at 25 deg C; ASTM D543 |
| Flammability | Self-extinguishing | - | Typical cured material |





















