EPOXYLITE E478

Harmonization Code : 3910.00.00.90 | Silicones in Primary Forms; Others

EPOXYLITE E478

Main features

  • One-Component Thixotropic VPI Processing
  • Class 180 Insulation-System Use
  • Medium-Voltage Motor Impregnation

Product Description

EPOXYLITE E478 Thixo Epoxy VPI Resin is a one-component, heat-cured, 100% solids thixotropic epoxy for vacuum pressure impregnation of medium-voltage motors and generators. The resin has a typical viscosity of 1,500 to 3,000 cP at 25 deg C and 20 rpm, supporting controlled retention during VPI processing. stated cure options are six hours at 149 deg C or four hours at 163 deg C. The cured material has typical Shore D hardness of 85 and is used in recognized insulation systems through Class 180. Applications include uncatalyzed tape systems and random-wound motors below 7 kV.

Key features

  • One-component thixotropic processing: The 100% solids resin is supplied ready for heat-cure VPI processing.
  • Controlled VPI viscosity: Typical viscosity is 1,500 to 3,000 cP at 25 deg C and 20 rpm.
  • Class 180 insulation-system use: The product is documented in recognized insulation systems through Class 180.

Applications

  • Vacuum pressure impregnation of medium-voltage motors
  • Vacuum pressure impregnation of generators below 7 kV
  • Uncatalyzed tape systems
  • Random-wound motors
Product Family

EPOXYLITE E478

Catalog Product

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TDS, SDS & Technical Documents

Technical Specifications

Physical Properties
ViscosityViscosity
1500-3000 mPa.s
Thermal Properties
Flash PointFlash Point
94 °C
Glass Transition Temperature (Tg)Glass Transition Temperature (Tg)
92 °C
General Properties
Film ThicknessFilm Thickness
50-100 µm
Electrical Properties
Dielectric StrengthDielectric Strength
151 kV/mm
Volume ResistivityVolume Resistivity
> 1 x 10^16 Ohms⋅cm

Additional Information

Technical properties

As-supplied / before-processing properties

Typical as-supplied values for the one-component thixotropic VPI resin.

Property Value Unit Method / condition
Product form One-component thixotropic resin - As supplied
Solids content 100 % As supplied
Viscosity 1,500 to 3,000 cP At 25 deg C and 20 rpm
Weight per gallon 9.4 to 9.8 lb/gal As supplied
Technical properties

After-processing / final-state properties

Final-state values retain the stated cure and insulation-system scope.

Property Value Unit Method / condition
Cure schedule 6 h at 149 deg C; 4 h at 163 deg C - Heat-cure options
Shore D hardness 85 - Typical cured value
Insulation-system class Up to Class 180 - UL-recognized systems; exact system scope applies

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